Monday, 10 February 2014

Prusa i3 Bill of Materials: $502.67

Starting Again
Between starting a new job, getting married, honeymooning, finishing off a 7,000 word essay, making my apartment hospitable enough to be rented out, travelling to icy cold Indianapolis for work (mind you, the people there make you feel warm and fuzzy inside) and generally trying to stay out of trouble over the last 3 months, there hasn't been much time to embark on putting together the Prusa i3.

Relative cost bearing in mind the exchange rate
However, I did have enough time to compile the parts to build the Prusa i3. It would have been much cheaper if the American Dollar wasn't so strong Below is my bill of materials which are all in AUD and I estimate that the average exchange rate (that PayPal exchanges for you) was $AUD 1.00 = $USD 0.86. It would have been a lot cheaper too if I lived in the USA for the purposes of postage.

As a bit of context, I built the Prusa Iteration 2 for $AUD 514.00 at a time when $AUD 1.00 = $USD 1.04. So in relative USD terms, the Prusa i3 costs roughly $USD 432.30 compared to the Prusa Iteration 2 which cost me roughly $USD 534.

Bill of Materials (BOM)

Description Quantity Unit Price Total Price Comments Source
RAMPS 1.4 1 $227.03 eBay
A4988 Step motor drivers 1
Arduino Mega 2560 1
Mechanical Endstop 6
Wiring Cables Set 14
GT2 Aluminium Pulley 3
GT2 Belt 2
Buda Hotend 1
LCD for RAMPS 1.4 1
SD for RAMPS 1.4 1
Heatbed 1
Cooler fan 1
Thermristors 2
NEMA 17 Stepper motors 5 $85.24 eBay
470mm 8mm smooth rod 2 $2.49/m 316 Steel
$2.64/cut (4cuts)
$25.52 X Axis Edcon Steel Revesby
7/122 Milperra Rd
Revesby NSW 2122
370mm 8mm smooth rods 2 Y Axis
405mm 8mm smooth rod 2 Z Axis
20mm 8mm smooth 1 $0.00 Made from M8 Threaded Rod Made from M8 Threaded Rod
400mm M10 threaded rod 2 $6.45 Y Axis Bunnings - cheaper at RGA Fasteners
205mm M8 threaded rods 4 $4.50 Y Axis Bunnings - cheaper at RGA Fasteners
~370mm M5 threaded rod 2 $1.50/metre $1.50 Z Axis RGA Fasteners @ $1.50 per metre
450x100x12mm wood 6 $7.70 Frame Bunnings
475x100x15mm wood 1 Frame Bunnings
Composite i3 frame 1 $84.00 Frame eBay
Printed Parts Set 1 $49.05 eBay
M3x8 grub screw 3 0.223 $0.67 Min quantity of 10 eBay
M5 Nut 2 0.012 $0.02 Min Quantity of 100 RGA Fasteners
M3x10 Bolt 14 0.03 $0.42 Min Quantity of 100 RGA Fasteners
M8x40 Bolt 2 0 $0.00 Made from M8 Threaded Rod Made from M8 Threaded Rod
M3 Nut 22 0.006 $0.13 Min Quantity of 100 RGA Fasteners
M4 Nut 4 0.011 $0.04 Min Quantity of 100 RGA Fasteners
M2.5 Machine Screws? 6 0.04 $0.24 Min Quantity of 100 RGA Fasteners
M8 Nut 36 0.015 $0.54 Min Quantity of 100 RGA Fasteners
M8 Washer 34 0.018 $0.61 Min Quantity of 100 RGA Fasteners
M3 Washer 16 0.01 $0.16 Min Quantity of 100 RGA Fasteners
M4x20 Bolt 2 0.048 $0.10 Min Quantity of 100 RGA Fasteners
M3x40 bolt 4 0.072 $0.29 Min Quantity of 100 RGA Fasteners
M3x20 bolt 16 0.034 $0.54 Min Quantity of 100 RGA Fasteners
M10 nut 12 0.022 $0.26 Min Quantity of 100 RGA Fasteners
M10 washer 8 0.021 $0.17 Min Quantity of 100 RGA Fasteners
M10 fender washer 4 need to buy/find 40c each Bunnings
M3x25 bolt 2 0.04 $0.08 Min Quantity of 100 RGA Fasteners
M4x40 bolt 2 0.047 $0.09 Min Quantity of 100 RGA Fasteners
LM8UU (Asia) or LME8UU (US, Europe) linear bearings 10 0.586 $5.86 10 eBay
1.5cm vinyl tubing, 6.35mm OD 4.32mm ID (3cm total) 2 $0.00 $0.00 Pulled from fish tank air pump Pulled from fish tank air pump
Roller skate 608z bearings 3 $0.30 $0.90 Min Quantity of 10 Min Quantity of 10
624z bearings 2 0.272 $0.54 Min Quantity of 10 Min Quantity of 10
TOTAL $AUD 502.67

Yes, I bought 2 frames (Timber and composite)
I started on the timber frame version because the timber for the frame would cost me all of $AUD 7.70: bargain. If you are going to build a reprap that you definitely will not be proud of to show your friends and family, I highly recommend the timber frame.

If you want to appear a little less uncool, get an aluminium frame or do what I did and bought a composite frame. I paid $AUD 84 (including postage) which is great value if you don't mind the gimp mask colour scheme.









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